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  • Acoustic, thermal & electrical insulation materials for industrial, trade & specialist applications

    Flexible Insulation Laminates

    Polyester Film Insulation
    Mylar® Electrical Film – Class B (130°C)

    Our clear and opaque Mylar® polyester films offer reliable electrical insulation performance for Class B (130°C) environments. Widely used in motor rewinding, transformers, and general electrical maintenance, this material provides excellent dielectric strength and mechanical resilience.

    Key Features:

    • Flexible and Tear-Resistant: Conforms easily to tight windings
    • Excellent Dielectric Properties: Ideal for use in low- to medium-voltage systems
    • Chemical & Moisture Resistant: Performs well in a range of industrial environments
    • Sold by weight (kg): Each roll is 1 metre wide. Sold by weight (kg). Roll length varies by film thickness — see table below for reference.
    • Available Thicknesses (in microns): 50, 75, 100, 125, 190, 250, 350

    Common Applications:

    • Slot liners, phase insulation, and coil barriers in motor repair
    • Transformers and electrical control gear
    • Component wrapping and electrical/electronic protection

    Industries Served:

    • Motor rewinders and electrical repair workshops
    • Transformer manufacturers and OEM equipment builders

    Availability:

    • Supplied in rolls or cut sheets
    • Custom widths available on request

    Polyester film is part of our flexible insulation laminate range. For a full insulation system, consider combining it with high-temp sleeving or electrical varnishes.

      Each roll is 1 metre wide and sold by weight (kg). Approximate roll length varies with film thickness — see table below for guidance.

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    Polyester Film Thickness & Roll Length Guide

    All rolls are 1 metre wide. Approximate roll length per kilogram will vary slightly due to manufacturing tolerances.

    Film Thickness (µm) Equivalent Thickness (mm) Approx. Length per kg (m)
    50 0.05 ≈ 15 m
    75 0.075 ≈ 10 m
    100 0.10 ≈ 7 m
    125 0.125 ≈ 6 m
    190 0.19 ≈ 4 m
    250 0.25 ≈ 3 m
    350 0.35 ≈ 2 m

    Polyester Film vs DMD – Which Insulation Should You Choose?

    Polyester Film and DMD are both widely used in electrical insulation systems. Polyester Film is a single-layer insulation material commonly used for thin barriers and slot liners, while DMD combines polyester film with non-woven polyester layers to provide additional mechanical strength and durability.

    Feature Polyester Film DMD
    Material Type Single-layer polyester film Flexible electrical insulation laminate
    Construction Mylar® polyester film Dacron® / Mylar® / Dacron® laminate
    Temperature Class Class B (130°C) Class F (150°C)
    Mechanical Strength Good Higher due to laminated construction
    Typical Applications Thin slot liners, coil barriers, transformer insulation and component wrapping Slot, phase and liner insulation in motors, transformers and electrical equipment
    Best Choice When A thin electrical insulation film is required Additional mechanical strength and Class F performance are required

    Looking for a more robust insulation laminate? View our DMD – Dacron / Mylar / Dacron Flexible Insulation .